Inspection

FINAL INSPECTION BASED ON AQL LEVEL

The supply-chain is very competitive to reach the end user with on-time and always satisfactory quality level with economically. So market leader should continue their struggle to sustain three pillars Lead-Time, Manageable-Cost and Economical Quality.

Final Inspection based on AQL is very effective process to reach the customer on time and satisfactory quality level. It is very much effective to avoid poor quality and excess supply chain cost.

Audit Solution Bangladesh usually conduct the Final Inspection based on AQL physically on side of manufacturing process as per statistical sampling procedure ISO 2859-1(ANSI/ASQ ZI.4).

Our expertise team will design the inspection check list based on renowned American, European and Asian market leader’s requirements. We classified the defects as per end user point of view and our on-site test based on international standard.

We are committed to perform the inspection within 48 hours and deliver the inspection certificate in the same day.

Why you proceed for Final Inspection Based on AQL

Reduce the 100% inspection cost.

To find out the gap between customers expects and manufactured products.

Reduce the defects and avoid quality risk.

Reached to customer in due time with economical quality.

Avoid the product recall and establish the brand value by quality services.

THE FINAL INSPECTION PROCESS SHOULD PERFORM
AS THE EYES OF CLIENT’S AND DISCOVER THE GAP
BETWEEN THE EXPECTED AND PERFORMING
SERVICES OR PRODUCT.

During Pre-Shipment Inspection, we cover the minimum specific points as below:

Find out the High Quality Risk process e.g. Bar tack, backstitch, zipper moving, stress point, printing quality, Opening Size etc.

Ensure the shipping mark and label compliance.

Compare and contrast the workmanship with approval sample, Technical file and customer comments.

On-side physical testing e.g. color bleeding, load test, nickel test etc.

Color shade match.

100% Goods ready for Inspection.

RFID, Barcode, Size and Care label, Hang Tag and price sticker scan-able, readable, as per approved layout.

Dimension should be same as approved sample and customer requirement.

All accessories, fabric or component are confirmed as per clients approved.

Net weight & Gross weight, Carton dimension should confirm during the inspection.

Others relevant points also confirm as per customers requirement.

100% Finished goods inspection

“End User is the final inspector”. So every single defect is the

cent percent defects ratio for customer. In this crucial

situation, this is extreme challenge for every retailer to

satisfy their customer.

Audit Solution is ready to satisfy your valuable customer.

We have sound experience inspector team to perform as

your eyes, devoted to your customer.

We maintain such standard procedure to ensure 0% defects free product.

We should confirm that, the inspection area is restricted to avoid any unexpected product mixed-up with nominated & identified products.

We perform the clockwise inspection procedure to ensure every process should under inspection.

During our inspection, we compare the produced product between with approved sample.

The inspector should ensure that, all accessories, fabric, material, workmanship and relevant subject and compliance should follow properly.

We should maintain the dedicated defective product keeping zone and non-defective product keeping zone.

We should mark the defects by defect identification sticker/red tag.

The pass product should provide the packaging team to complete the carton box.

WHY 100% FINISHED GOODS INSPECTION ? ? ?

To ensure every pieces of products is defect free to satisfy your customer.

Reduce return value.

Established frankly relationship among suppler, manufacturer and product’s user Sustainable quality standard.

To reached the customer in due time by avoiding re-work, Re-order or exchange value.

In-Line/Production follow-up Inspection

In the manufacturing process, the manufacturer will meet the critical situation in every minute.

If you cannot ensure every minute is going on as your required quality, then it will disappoint your customer indirectly.

The manufacturer will not meet your requirement unfortunately.

The best practice is that, to support the manufacturer to do right things in right time by in-line/production follow inspection.

We are Audit Solution is ready to follow-up production and In-Line inspection as your part.

Our all expertise are sound “know how” level because we establish our team who already work more than ten years in related filed.

Audit Solution Perfects Choice?

→ Audit Solution establishes the inspection team who’s technical

“Know How” level is sound.

→ Our Expertise will design the inspection check point based on

customer requirement and end user’s risk analysis.

→ Our team will confirm the component quality is acceptable

level as per protocol.

→ We are able to support you within 48 Hours.

→ We will submit the report within 24 Hours.

Is it important ! ! !

To avoid wastage of supply-chain & material cost.

To do manufacturing right process in right first time.

To confirm the customer satisfaction from the beginning.

Encourage the manufacturing team to develop the skill and efficient productivity.

Meet the customer lead time without delay.

WHAT WE COVER ! ! !

We will review the manufacturer quality and process flow chart to perfectly perform the In-Line/Production Follow-Up inspection.

Our expertise designs the inspection process minimum 08 steps to efficient cover the job.

1. In-Coming Fabric Inspection: 04 Points Fabric Inspection Review, Specification, Construction, GSM, Color match, Color Fastness.

2. In-House Material Inspection: Material construction, design, functionality, color shade, thickness and specification so on.

3. Cutting Confirmation: Cut panel size, Defects-free panel supply to sewing, defective panel identified and isolated.

4. Production Process Activities: Machine to machine adjustment review, seam allowance, SPI, Joint Point alignment, perfect shape and nose mark alignment, proper shape and aesthetic quality.

5. Workmanship: Customer Quality Safety Issue e.g. Bar-Tack & Back-Stitch in stress point, Sharpness-free goods, webbing, elastic and zipper end melted, functionally useful, confirm the specification.

6. Quality Control: Identify the product risk process and frequently control system.

7. Packing: Color, SKU and MCQ, Net weight and Gross weight confirmation. All stickers e.g. hang tag, barcode sticker, shipping mark sticker and silica gel use or not will confirm.

8. Quality Assurance: The Non-Confirming semi-finished or finished goods will identified and kept in a dedicated area.

FABRIC INSPECTION BASED ON 4 POINTS METHOD

The fabric Inspection Process will acknowledge that, the received fabric’s quality is belonged or not the acceptable quality level as customer’s requirement before start the mass-production.

We will cover the important points in inspection

The fabric inspection will conduct as per 04 Points System.

The Gram per Square Meter (GSM) of fabric will confirm randomly.

Fabric Width and length will check very closely.

The quantity of received fabric rolls will confirm as per booked quantity.

Fabric color shade should confirm with approved swatch or client’s protocol by Light box: D-65 or customer required method.

The piece of fabric in length 7.5” and in width 6” will keep as reference/document from each lot of the fabric.

Fabric specification grade should confirm by hand-feel.

During the inspection process, defects should be identified and related status should record in inspection report.

The accepted and rejected fabric roll should be identified and isolated in dedicated Pass & Non-Confirming area after inspection.

The Inspector should stay at least 3 fit eye distance from inspection machine.

Inspection machine speed should be 10-15 meter per minutes.

The inspection status should declare as per client’s instruction. Usually the inspection result is pass if the points not more 20, per Hundred Squire Yards and 24 Points per Hundred Squire Meter.

Defects Points in Length

1. Defects size 3″ below: 1 Point

2. Defects size 3″-6″ : 2 Points

3. Defects size 6″-9″ : 3 Points

4. Defects size 9″- up : 4 Points

5. Hole/Damage(any size): 4 Points

6. Continuous shading/defects in same roll: 4 Points

Defects Calculation method

100 square Yards:

↓

Total Defects Points × 3600

Total Inspected Yards × Fabric width in Inch

Result: ln case of 100 square yards, if there are 20 more defects points, the fabric will not accept.

100 square Meter:

↓

Total Defects Points × 1,00,0000

Total Inspected Meter × Fabric width in Millimeter

Result: ln case of 100 square meters, if there are 24 more defects points, the fabric will not accept.

IN-COMING MATERIAL INSPECTION

“Quality & Quantity start form beginning”.

All organ active, then organization will fulfill.

The every single big or smaller will contribute its own performance to make fulfillment.

Material inspection will confirm that every material will meet the requirement to fulfill the customer’s importunate.

Importance of material In-coming material:

Come to same page among Rank-1, 2 and Rank-3 supplier about material quality, quantity and relevant requirements.

Reduce the defects rate in finished goods

Smooth ending of production without any delay or shortage.

To take preparation for making the goods.

Defective components will isolate and not contaminated with good one.

We will confirm the important characteristics during our In-Coming Material Inspection process.

The package should observe and isolate the damage, wet, holes and compressed package from good one.

The visualized label should review and confirm the supplier name, reference, color and quantity by paper document before start the inspection.

The physical material will cross-match among the identification and real-condition e.g. material description, color, lot, quantity as per customer and relevant protocol.

Construction will be compare & confirm with approved protocol.

Color and size ensure perfectly as per approved protocol.

Thickness and strength should be same as sample.

The Trade-Mark Log will confirm as per approved sample.

Functionally material will be workable and not harmful for users

Component quality will respect the user’s acceptable level.

Physical Quantity will respect as per mentioned quantity.

We will review the material testing report.

The unite size of defects will set-up based on physical or customer observation.